ChangSha Zegen Advanced Materials Limited

Calcium hexaboride (CaB6) is a high-performance metal boride compound that has found various industrial applications due to its unique properties.This black powder or granular material,with a molecular formula of CaB₆,is known for its high melting point,excellent electrical conductivity,and its role in improving the performance of materials,particularly in metallurgy,ceramics,and advanced materials science.Calcium hexaboride’s distinctive chemical and physical characteristics make it a versatile material in many technological fields,ranging from electronics to nuclear industries.Its use as a deoxidizing agent,catalyst precursor,and neutron shielding material positions it as an essential compound in cutting-edge industries.

Chemical and Physical Properties of Calcium Hexaboride

1.Molecular Formula and Composition:

2.Physical Appearance:

Calcium hexaboride typically appears as a black powder or granular material.It is insoluble in water and displays a high resistance to heat and oxidation,making it ideal for high-temperature applications.However,when exposed to air and heated to red tempratures,it undergoes oxidation and turns into borate salts after 1 to 2 hours of exposure.Under sulfurous steam,CaB₆ can ignite and glow bright red,demonstrating its reactivity under certain conditions.

3.Thermal Stability:

CaB6 exhibits excellent thermal stability with a high melting point of 2235℃,allowing it to maintain its structural integrity in extreme conditions.This high-temperature resistance is one of the key features that make it useful in various industrial processes that require robust materials capable of withstanding heat without degrading.

4.Chemical Reactivity:

The compound is stable in the absence of reactive gases but can react with sulfur vapor at elevated temperatures,igniting and emitting a bright red light.This property is exploited in certain industrial processes where its reactivity is harnessed for specific outcomes.

Production and Raw Materials:The primary raw materials used in the production of calcium hexaboride are calcium metal and amorphous boron powder.The process typically involves heating calcium metal and boron powder at high temperatures in a controlled environment,leading to the formation of CaB6 compound.The synthesis process is carefully controlled to ensure high purity and consistency in the final product,which is crucial for its various specialized applications.

Applications

1.Refractory Materials and Boron Additives:Calcium hexaboride is widely used as a boron additive in the production of refractory materials,particularly in Baiyun carboniferous and magnesia dolomite refractories.These materials materials are essential in high-temperature applicaitons,such as steel manufacturing and glass production.CaB6 acts as an antioxidant and anti-erosion agent,helping to increase the hot intensity and thermal stability of these refractories.This enhancement improves the longevity and performance of refractory materials under extreme conditions.

2.Deoxidizing and Degrassing Agent for Copper:One of the key industrial applicaitons of calcium hexaboride is its role as a deoxidizing and degrassing agent in the copper industry.When added to red copper,CaB₆ improves the material’s electric conductivity and mechanical strength.This makes copper alloys more suitable for use in high-performance electronic components and electrical conductors,where excellent conductivity and structural integrity are required.

3.Neutron Shielding in Nuclear Industry:CaB₆ has demonstrated its usefulness as a neutron shielding material in the nuclear industry.The high boron content in calcium hexaboride makes it effective at capturing neutrons,which is crucial for applications such as nuclear reactors and other facilities where radiation protection is necessary.The material’s ability to withstand high radiation levels while maintaining its structural properties makes it an essential material in the construction of protective shielding in nuclear facilities.

4.Spin Electronic Components:Calcium hexaboride is a promising semiconductor material in the field of spin electronics.Spintronic devices utilize the spin of electrons,in addition to their charge,to carry out information processing.The Curie temperature of CaB₆,which is around 9000K,makes it an ideal material for use in spintronic applications,particularly in devices that require stable magnetic properties at high temperatures.

5.Production of High-Purity Metal Borides:Calcium hexaboride serves as a precursor material for the production of high-purity metal borides such as TiB₂,ZrB₂,and HfB₂.These metal borides are high valued for their hardness,wear resistance,and thermal stability,making them suitable for cutting tools,armor materials,and high-performance coatings.Additionally,CaB₆ is used in the production of boron alloys such as Ni-B,Co-B,and Cu-B,which are known for their improved mechanical properties and resistance to wear and corrosion.

6.Catalysts and Chemical Reactions:CaB₆ is used as a precursor for the production of boron-based catalysts.For example,calcium hexaboride is used in the synthesis of Ca-B nitride(Ca₃N₂N₄) and hexagonal boron nitride (h-BN),which are employed as catalysts in various chemical reactions.These compounds have applications in the petroleum and chemical industries,where they are used to facilitate high-temperature,high-pressure chemical processes.

7.Desulfurizing and Deoxidizing Agent for Metal Alloys:In metallurgy,CaB₆ is used as a desulfurizing agent and deoxidizing agent.It is particularly effective in boron-alloyed steel casting,where it helps to remove sulfur and oxygen impurities from the molten metal.This improves the quality of the final metal product,enhancing its mechanical properties and overall performance.

8.Desoxidant in Metal Melting:Calcium hexaboride is also used as a desoxidant in various metal melting processes.By reducing the oxygen content in molten metals,it helps to improve the purity and quality of the metal,which is particularly important in the production of high-performance alloys for industries such as aerospace and automotive manufacturing.

Calcium hexaboride (CaB₆) is a versatile and high-performance material that plays a crucial role in a wide range of industrial and technological applications.From its use in refractory materials and metallurgical processes to its role as a neutron shield and semiconductor material,CaB₆ is an indispensable compound in numerous fields.Its unique properties,such as high melting point,resistance to oxidation,and ability to improve the mechenical and electrical properties of materials,make it a valuable asset in cutting-edge industries.

As demand for advanced materials continues to rise,especially in fields such as nuclear technology,spintronics,and high-performance alloys,the role of calcium hexaboride is expected to grow,further solidifying its position as a critical material in modern technology and industrial applications.